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Series 31 (P/N 167-0669)

Step 1
Cut cable to length, clean and square. Slip boot over cable. Strip outer jacket to dimension shown. Trim exposed braid to dimension. Trim inner insulation to dimension. No nicked or severed strands allowed.

Step 2
Insert sleeve under braid as shown. Rosin-flux and pot tin dip both the inner core and exposed braid using SN60 solder in accordance with J-STD-006. Remove all flux.

Step 3
Solder contact in place through hole using SN60 solder in accordance with J-STD-006. Completed solder joint must have a continuous fillet of solder between the conductor and the contact. The solder in the feed hole must be free of pinholes and flush or below flush. Rear of contact shoulder shall be as flush as possible with insulation of cable core, but not to exceed .030".

Step 4
Slip prepared cable into the connector body until the flange inside the connector butts against braid cut off. Solder connector body to braid through 4 holes using SN60 solder in accordance with
J-STD-006. Clean thoroughly.

Step 5
Slide boot into position as shown.