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Teledyne Reynolds has developed a range of highly flexible cables that are particularly suitable to the aircraft environment. This technology is a direct result of our research into light weight, durable and flexible cable assemblies needed for Helmet Mounted Display (HMD) systems. These wires have a PFA insulation and high strand count  of silver plated copper conductors that enable the wire to have high tolerance to work hardening. They have been designed to operate over a wide temperature range of -55° to 125°C at their rated voltages and at altitudes up to 70,000 feet (21,336 meters).

Micro Flex™ is available as single wire, twisted pairs or as multi-core cable bundles with or without shielding. Teledyne Reynolds’ unique capability to manufacture Micro Flex™ cable bundles involves the use of special winding tooling to take advantage of the flexibility of the individual wire when laying up a bundle.


Operating Temperature
-55 to 125 ºC

Unit of Measure
Items
Silicone Coated FEP Wire

Silicone Coated High Voltage Microflex

Silicone Coated FEP Wire

Silicone Coated High Voltage Microflex

Silicone Coated FEP Wire

Silicone Coated High Voltage Microflex

Silicone Coated FEP Wire

Silicone Coated High Voltage Microflex

Non-Shielded

High Voltage Microflex
Conductor Gauge N/A 29 AWG N/A 29 AWG N/A 28 AWG N/A 24 AWG N/A 29 AWG
Conductor Strands N/A 51/46 N/A 51/46 N/A 41/44 N/A 41/40 N/A 51/46
Wire Type N/A Non-Shielded
Insulator Material N/A PFA
Conductor Diameter N/A 0.012 in0.33 mm N/A 0.012 in0.33 mm N/A 0.014 in0.37 mm N/A 0.022 in0.58 mm N/A 0.012 in0.33 mm
Diameter Over Insulator N/A N/A N/A N/A N/A 0.019 in0.48 mm
Diameter Over Silicon Coating N/A 0.029 in0.79 mm N/A 0.035 in0.89 mm N/A 0.052 in1.32 mm N/A 0.060 in1.52 mm N/A
Overall Diameter N/A 0.029 in N/A 0.035 in N/A 0.052 in N/A 0.060 in N/A 0.019 in
Diameter Over Shield N/A
Default Color N/A Natural
Optional Color N/A Black Blue Brown Green Grey Orange Red Violet White Yellow
Conductor Plating N/A Silver Plated
Length N/A
Jacketed N/A No
Silicone Coated N/A Yes N/A Yes N/A Yes N/A Yes N/A No
Etched N/A No
Operating Temperature N/A -55 to 125 ºC
Standard/Non-Standard1 N/A Standard Part
Etched Part Number N/A 178-5133 N/A 178-5136 N/A 178-5139 N/A 178-5142 N/A 178-5133
Silicone Coated Part Number N/A N/A N/A N/A N/A 178-5134
Nomex ® Jacketed N/A No
Twisted Pair N/A No
Twisted Shielded Pair N/A No
Conductor Material N/A Copper
Voltage Rating N/A 3 kVDC N/A 5 kVDC N/A 13.5 kVDC N/A 18 kVDC N/A 3 kVDC
  • 1 Non-standard parts will have longer lead times and potentially higher pricing. Please contact Teledyne Reynolds Engineering department to determine feasibility for use in your application.