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The Hi/Mate™ Series are miniature insertable/removable high voltage contact assemblies for use in MIL-C-38999 Series I, III and IV off-the-shelf connectors having a 12 gauge, rear release, contact retention cavity.

Hi/Mate™ expands the capability of MIL-C-38999 Series I, III and IV connectors, by adapting them to carry 13.5 kVDC from sea level to airborne applications up to 70,000 feet altitude over a temperature range of -55° to 125°C.

Hi/Mate™ contact assemblies are insertable into four standard shell sizes and eight insert arrangements in accordance with MILSTD-1560. These contact assemblies are, in actuality, independent high voltage connectors, and do not rely upon the dielectric properties of the MIL-C-38999 insert. This fact makes the Hi/Mate™ ideally suited to be combined in inserts with fiber optic, co-axial or low voltage pins. The insert is merely a holder for the Hi/Mate™ contact and Advanced Interface Seal™.

The Advanced Interface Seal™ was patented by Teledyne Reynolds and
Unit of Measure

Specifications

Series

N/A Hi/Mate™

Number of Contacts

N/A Various Pins

Voltage Rating

N/A 13.5 kVDC

Altitude Rating

N/A 70,000 ft

Operating Temperature

N/A -55 to 125 ºC

Current Rating

N/A 4 A

Insulator Material

N/A Plastic

Coupling Style

N/A MIL-DTL-38999

Coupling Nut Material

N/A MIL-DTL-38999

Coupling Nut Finish

N/A MIL-DTL-38999

Contact Material

N/A Brass/BeCu

Contact Finish

N/A Gold

Wire Type

N/A Non-Shielded

Wire Insulation

N/A FEP

Test Voltage at 70,000 ft

N/A 18 kVDC
Cable Assembly Length1 N/A All cable assembly cable lengths are to be specified in inches only. For example, to order part number 178-6027 with a cable length of 10 feet 8 inches the cable assembly part number would be specified as 178-6027-128N.

Manufacturing Notes

N/A Contact Teledyne Reynold's Engineering to discuss custom designs. Product numbers and specs subject to change without notice. Products listed represent only a small selection of Teledyne Reynold's products please visit www.teledynereynolds.com for the most up to date product information.
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