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Teledyne Reynolds has developed a range of highly flexible cables that are particularly suitable to the aircraft environment. This technology is a direct result of our research into light weight, durable and flexible cable assemblies needed for Helmet Mounted Display (HMD) systems. These wires have a PFA insulation and high strand count  of silver plated copper conductors that enable the wire to have high tolerance to work hardening. They have been designed to operate over a wide temperature range of -55° to 125°C at their rated voltages and at altitudes up to 70,000 feet (21,336 meters).

Micro Flex™ is available as single wire, twisted pairs or as multi-core cable bundles with or without shielding. Teledyne Reynolds’ unique capability to manufacture Micro Flex™ cable bundles involves the use of special winding tooling to take advantage of the flexibility of the individual wire when laying up a bundle.


Operating Temperature
-55 to 125 ºC

Silicone Rubber Wire and Cable
Unit of Measure
1 

Part Number

Conductor Gauge

Conductor Strands

Diameter Over Insulator

Overall Diameter

Voltage Rating

178-5134 N/A 29 AWG N/A 51/46 N/A N/A 0.029 in N/A 3 kVDC
178-5137 N/A 29 AWG N/A 51/46 N/A N/A 0.035 in N/A 5 kVDC
178-5140 N/A 28 AWG N/A 41/44 N/A N/A 0.052 in N/A 13.5 kVDC
178-5143 N/A 24 AWG N/A 41/40 N/A N/A 0.060 in N/A 18 kVDC
178-5132 N/A 29 AWG N/A 51/46 N/A 0.019 in0.48 mm N/A 0.019 in N/A 3 kVDC
178-5135 N/A 29 AWG N/A 51/46 N/A 0.025 in0.64 mm N/A 0.025 in N/A 5 kVDC
178-5138 N/A 28 AWG N/A 41/44 N/A 0.042 in1.07 mm N/A 0.042 in N/A 13.5 kVDC
178-5141 N/A 24 AWG N/A 41/40 N/A 0.050 in1.27 mm N/A 0.050 in N/A 18 kVDC
178-5577 N/A 16 AWG N/A 41/32 N/A 0.125 in3.17 mm N/A 0.125 in N/A 25 kVDC
178-5459 N/A 22 AWG N/A 65/40 N/A 0.041 in1.04 mm N/A 0.053 in N/A 6 kVDC
Unit of Measure
1