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The Hi/Mate™ Series are miniature insertable/removable high voltage contact assemblies for use in MIL-C-38999 Series I, III and IV off-the-shelf connectors having a 12 gauge, rear release, contact retention cavity.

Hi/Mate™ expands the capability of MIL-C-38999 Series I, III and IV connectors, by adapting them to carry 13.5 kVDC from sea level to airborne applications up to 70,000 feet altitude over a temperature range of -55 °C to 125 °C.

Hi/Mate™ contact assemblies are insertable into four standard shell sizes and eight insert arrangements in accordance with MILSTD-1560. These contact assemblies are, in actuality, independent high voltage connectors, and do not rely upon the dielectric properties of the MIL-C-38999 insert. This fact makes the Hi/Mate™ ideally suited to be combined in inserts with fiber optic, co-axial or low voltage pins. The insert is merely a holder for the Hi/Mate™ contact and Advanced Interface Seal™.

The Advanced Interface Seal™ was patented by Teledyne Reynolds and has been highly successful in numerous connectors designed for use in theharshest of environments from sea level to Deep Space.

Unit of Measure
Items
Hi/Mate™ Series High Voltage Multi-Pin Connectors

Single-Ended Plug Cable Assembly

Double-Ended Plug Cable Assembly

Double-Ended Plug Cable Assembly

Single-Ended Receptacle Assembly

Single-Ended Receptacle Assembly

Double-Ended Receptacle Assembly

Double-Ended Receptacle Assembly

Double-Ended Plug-Receptacle Cable Assembly

Double-Ended Plug-Receptacle Cable Assembly
Description N/A The Hi/Mate™ Series are miniature insertable/removable high voltage contact assemblies for use in MIL-C-38999 Series I, III and IV off-the-shelf connectors having a 12 gauge, rear release, contact retention cavity.

Hi/Mate™ expands the capability of MIL-C-38999 Series I, III and IV connectors, by adapting them to carry 13.5 kVDC from sea level to airborne applications up to 70,000 feet altitude over a temperature range of -55° to 125°C.

Hi/Mate™ contact assemblies are insertable into four standard shell sizes and eight insert arrangements in accordance with MILSTD-1560. These contact assemblies are, in actuality, independent high voltage connectors, and do not rely upon the dielectric properties of the MIL-C-38999 insert. This fact makes the Hi/Mate™ ideally suited to be combined in inserts with fiber optic, co-axial or low voltage pins. The insert is merely a holder for the Hi/Mate™ contact and Advanced Interface Seal™.

The Advanced Interface Seal™ was patented by Teledyne Reynolds and
Series N/A Hi/Mate™
Number of Contacts N/A Various Pins
Voltage Rating N/A 13.5 kVDC
Altitude Rating N/A 70,000 ft
Operating Temperature N/A -55 to 125 ºC
Current Rating N/A 4 A
Insulator Material N/A Plastic
Coupling Style N/A MIL-DTL-38999
Coupling Nut Material N/A MIL-DTL-38999
Coupling Nut Finish N/A MIL-DTL-38999
Contact Material N/A BeCu N/A BeCu N/A Brass N/A Brass N/A Brass/BeCu
Contact Finish N/A Gold
Wire Type N/A Non-Shielded
Wire Insulation N/A FEP
Test Voltage at 70,000 ft N/A 18 kVDC
Cable Assembly Length1 N/A All cable assembly cable lengths are to be specified in inches only. For example, to order part number 178-6027 with a cable length of 10 feet 8 inches the cable assembly part number would be specified as 178-6027-128N.
Manufacturing Notes N/A Contact Teledyne Reynold's Engineering to discuss custom designs. Product numbers and specs subject to change without notice. Products listed represent only a small selection of Teledyne Reynold's products please visit www.teledynereynolds.com for the most up to date product information.
Assembly Type N/A
Assembly Type N/A
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