The Hi/Mate™ Series are miniature insertable/removable high voltage contact assemblies for use in MIL-C-38999 Series I, III and IV off-the-shelf connectors having a 12 gauge, rear release, contact retention cavity.
Hi/Mate™ expands the capability of MIL-C-38999 Series I, III and IV connectors, by adapting them to carry 13.5 kVDC from sea level to airborne applications up to 70,000 feet altitude over a temperature range of -55 °C to 125 °C.
Hi/Mate™ contact assemblies are insertable into four standard shell sizes and eight insert arrangements in accordance with MILSTD-1560. These contact assemblies are, in actuality, independent high voltage connectors, and do not rely upon the dielectric properties of the MIL-C-38999 insert. This fact makes the Hi/Mate™ ideally suited to be combined in inserts with fiber optic, co-axial or low voltage pins. The insert is merely a holder for the Hi/Mate™ contact and Advanced Interface Seal™.
The Advanced Interface Seal™ was patented by Teledyne Reynolds and has been highly successful in numerous connectors designed for use in theharshest of environments from sea level to Deep Space.
| Items |
 178-5237 Single-Ended Plug Cable Assembly |
 178-5240 Double-Ended Plug Cable Assembly |
 178-5238 Single-Ended Receptacle Assembly |
 178-5241 Double-Ended Receptacle Assembly |
 178-5239 Double-Ended Plug-Receptacle Cable Assembly |
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| Description |
The Hi/Mate™ Series are miniature insertable/removable high voltage contact assemblies for use in MIL-C-38999 Series I, III and IV off-the-shelf connectors having a 12 gauge, rear release, contact retention cavity. Hi/Mate™ expands the capability of MIL-C-38999 Series I, III and IV connectors, by adapting them to carry 13.5 kVDC from sea level to airborne applications up to 70,000 feet altitude over a temperature range of -55° to 125°C. Hi/Mate™ contact assemblies are insertable into four standard shell sizes and eight insert arrangements in accordance with MILSTD-1560. These contact assemblies are, in actuality, independent high voltage connectors, and do not rely upon the dielectric properties of the MIL-C-38999 insert. This fact makes the Hi/Mate™ ideally suited to be combined in inserts with fiber optic, co-axial or low voltage pins. The insert is merely a holder for the Hi/Mate™ contact and Advanced Interface Seal™. The Advanced Interface Seal™ was patented by Teledyne Reynolds and |
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| Series | Hi/Mate™ | |||||||||
| Number of Contacts | Various Pins | |||||||||
| Voltage Rating | 13.5 kVDC | |||||||||
| Altitude Rating | 70,000 ft | |||||||||
| Operating Temperature | -55 to 125 ºC | |||||||||
| Current Rating | 4 A | |||||||||
| Insulator Material | Plastic | |||||||||
| Coupling Style | MIL-DTL-38999 | |||||||||
| Coupling Nut Material | MIL-DTL-38999 | |||||||||
| Coupling Nut Finish | MIL-DTL-38999 | |||||||||
| Contact Material | BeCu | BeCu | Brass | Brass | Brass/BeCu | |||||
| Contact Finish | Gold | |||||||||
| Wire Type | Non-Shielded | |||||||||
| Wire Insulation | FEP | |||||||||
| Test Voltage at 70,000 ft | 18 kVDC | |||||||||
| Cable Assembly Length1 | All cable assembly cable lengths are to be specified in inches only. For example, to order part number 178-6027 with a cable length of 10 feet 8 inches the cable assembly part number would be specified as 178-6027-128N. | |||||||||
| Manufacturing Notes | Contact Teledyne Reynold's Engineering to discuss custom designs. Product numbers and specs subject to change without notice. Products listed represent only a small selection of Teledyne Reynold's products please visit www.teledynereynolds.com for the most up to date product information. | |||||||||
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